What Is Fuse | Types of Fuses | Working Principle of Fuse | Application of Fuse

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Types of Fuses

In the early days of telegraphy, the scientist who gained popularity due to his efforts was the French man “Breguet”.The “Breguet” was the man who suggested using the reduced portion of the conductors to protect the telegraph stations from hitting the lighting as well as the waves.

The protection of the device becomes necessary with the protection of the wire in the house wiring. In 1890, Thomas Alva Edison received the rights to the fuse, an element of his electric distribution system.

So today we will talk in our article about what is a fuse, what are its types, and much more about it.

Also Read: What Is DC Generator | Types Of DC Generator

What is Fuse?

What is Fuse?

The fuse is an integral part of any circuit, whether electric or electronic and protects against overload current. The device is attached to a metal strip that melts when the current exceeds its set value.

Due to the melting of this metal strip, the circuit opens and the current cannot proceed so any device attached to it cannot function. It is also known as an automatic disconnection system which is frequently shortened on ADS.

This is the easiest and cheapest security device to use which protects us against short circuits and overloads.

Also Read: What is HRC Fuse | Construction | Working Principle | Types Of HRC Fuse

Why Do We Require Fuse?

The most direct and simple benefit of this is found in all our homes which protects the appliance in our house against overload current and short circuit. We use fuses in homes so that no defects are created in the wiring of the house which protects against fire caused by a short circuit of wiring.

When the fuse breaks down or is damaged, the over-voltage can cause a glare in it which can damage the appliance in the house. If you have a home, office, or factory, you need a fuse instead.

Many types of fuses are commonly used for circuit protection. Fuses are usually rated in amperes. This can usually be achieved by making the fuse wire length as short as possible. The length of the wire does not depend on the current rating, so the minimum length of the wire imposes a minimum value of resistance.

Also Read: Motor Protection Circuit Breaker or MPCB

Characteristics of Fuses:

A few more features of the electric fuse are as follows:

Sr. No. Characteristics of Fuse
#1. Current rating value
#2. Voltage rating value
#3. Temperature
#4. Voltage drop

#1. Current rating value:

Continuing a higher amount of current that holds the device without melting is known as the current rating value. This can be measured in the value of ampere which is its thermal characteristics

#2. Voltage rating value:

Here the voltage is connected in series with the fuse which does not allow the volume of voltage to increase.

#3. Temperature:

Here, the functional temperature of the fuse is high so that the current rating falls down. This melts the fuse.

#4. Voltage drop:

However, if the fuse melts and the electrical circuit opens in a condition where a device is carrying a large amount of current, this will cause a change in resistance and minimize the voltage drop.

Also Read: What is a Solenoid Coil | Working Principle Of Solenoid Coil | Types Of Solenoid Coil | Application Of Solenoid Coil

Working Principle of Fuse:

Working Principle of Fuse

The working principle of a fuse is based on the temperature of the current. It is always made of thin metal wire and the fuse in the circuit is always connected in series.

When a high amount of current is carried in this circuit, the wire attached to it softens and opens the circuit. The current flowing in large quantities causes the wire to deteriorate quickly causing its lifespan to be shorter than regular.

The main function of a fuse depends on the heat of the current passing through it. In normal conditions, the current passing through the fuse will also be normal. As this current passes through it will generate heat and this heat will be absorbed into the atmosphere.

Due to this heat being absorbed into the atmosphere, its melting point remains lower than normal. While in case of fault there will be short-circuited current flow through the device. The value of this current is higher compared to the normal current intensity level.

This causes an increase in temperature in the fuse so this fuse continues to melt. In such a case the fuse protects from overload or short circuit. Since the fuse element is made of a highly selected metal conductor, it holds the fuse.

Therefore the fuse only provides the required amount of noise current to the device.

Otherwise, in case of overload, it breaks the fuse it has overvoltage suppression capability.

Fuse rating = (power (watts) / voltage (volts)) x 1.25

The rating of the fuse can be found with the help of the formula mentioned above.

Where

The power (watts) is indicated on the device.

Voltage is in the form of incoming power.

Fuse can be designed with elements such as Q (Copper), Zen (Zinc), Al (Aluminum), and AG (Silver).

Also Read: Difference Between AC motor and DC motor

Different Types of Fuses:

Fuses can be classified into several types including AC type fuse and DC type fuse based on their application and again these are classified into different types based on voltage level.

You can easily understand from the chart shown below:

types of fuse

AC Types of Fuses:

AC fuses are smaller than DC fuses and have an oscillation of about 50 to 60 times per second, from the lowest to the highest. As a result, there is no possibility of an arc forming between the molten wire. For this reason, they can be creamed in smaller sizes.

AC fuse can be classified into two parts one is a high voltage fuse and the other is a low voltage fuse, here LV and HV indicate low voltage and high voltage.

Low Voltage Fuses:

Low voltage fuses are divided into five types as follows:

Sr. No. Low Voltage Fuse Type
#1. Rewirable Types of Fuses
#2. Cartridge Types of Fuses
#3. Dropout Types of Fuses
#4. Striker Types of Fuses
#5. Switch Type Fuse
#1. Rewirable Types of Fuses:

Rewirable Types of Fuses

This type of fuse is included in the low category as it is used in homes and small industries. This fuse is made up of two parts consisting of a base with two terminals inside and outside.

The construction of this fuse is usually made of porcelain. The upper part of the fuse is the carrier, which holds the fuse element. This element is made of aluminum, tinned copper, and lead.

The advantage of the fuse carrier is that we can simply plug from the base of the fuse without the risk of any shock. If it is damaged due to overload, only the fuse carrier burns which we can easily change and reactivate.

#2. Cartridge Types of Fuses:

This type of fuse also completely closes the container and metal contact. The main applications of this fuse include low voltage, high voltage, and small fuses. This fuse is classified into two parts one is D-type and the other is the link-type fuse.

#2.1 D-type Cartridge Fuse:

This type of fuse is made up of a cartridge, a fuse base, an adapter ring, and a cap. The bottom of the fuse has a fuse cap which is filled with the fuse component by a cartridge with the help of an adapter ring.

It is made up of a cartridge, fuse base, cap, and adapter ring.  The fuse base has a fuse cap, which is fitted to the fuse element with a cartridge through an adapter ring. The connection of the circuit is terminated when the cartridge makes contact through the tilted conductor.

#2.2 Link Type Fuse:

This type of fuse is also known as HRC fuse or BS type fuse. In this type of fuse, the current flow with the fuse element is specified under standard conditions.

Current type by fuse element in BS type fuse The flow is given in normal condition. The arc produced in the fuse burner is controlled by porcelain, ceramic, and silver. The container of the fuse element is filled with silica sand.

Fuses of this type are classified into two parts, one being the blade type and the bolted type.

#2.2.1 Blade and Bolted Types of Fuses:

The fuse of the knife type fuse is made with the help of plastic. This type of fuse can only be interchangeable in an electric circuit without any load. In bolted type fuses, the plates of these fuses are set at the base of the fuse.

#3. Dropout Types of Fuses:

In this fuse type, the fuse melting forms an element going down from gravity in terms of its minimum support. This is useful for those who have a transformer in the outside environment

#4. Striker Types of Fuses:

This type of fuse is used to close or trip a circuit. This fuse has plenty of power and displacement.

#5. Switch Type Fuse:

The switch type fuse is closed with a metal switch and fuse. This type of fuse is used in small and intermediate voltage levels.

Also Read: What is DC Generator | Construction | Working Principle | Types Of DC Generator

HV (High Voltage) Types of Fuses:

Such fuses are commonly used for transformers such as instrument transformers, small power transformers, and power systems, etc. These fuses are usually taken for voltages above 1500 V to 138000 V.

Such fuses are classified into 3 parts which are as follows:

Sr. No. HV (High Voltage) Type of Fuse
#1. Cartridge Type HRC Fuse
#2. Liquid Type HRC Fuse
#3. Expulsion HV Types of Fuses
#1. Cartridge Type HRC Fuse:

Cartridge Type HRC Fuse

The fuse element of the HRC fuse is cut in the shape of a helix to reduce the effect of the corona on the high voltage. In it, 2 fuse elements are placed in parallel to each other which is low resistance and the other is high resistance.

A low resistance wire conducts a normal current that blows reducing the short-circuit current in the fault state.

#2. Liquid Type HRC Fuse:

Liquid Type HRC Fuse

This type of fuse is filled with carbon tetrachloride and sealed evenly from both ends. When a fault occurs the current exceeds the prescribed limit and the fuse element blows. Fuse fluid HRC acts as an arc extinguisher for fuse types This is used to protect the transformer and to support the circuit breaker.

#3. Expulsion HV Types of Fuses:

Due to the low cost of such fuses, they are widely used for the protection of feeders and transformers. They are specially designed for 11KV and their filling capacity is up to 250 MVA.

This type of fuse consists of a hollow open-end tube made of synthetic resin-bonded paper. Fuse elements are placed in the tube, and the ends of the tube are connected to each end with proper fittings.

The arc generating blows into the inner casing of the cylinder, and the shaped gases destroy the arc.

Also Read: Difference Between AC and DC Generator | AC VS DC Generator

Advantages and Disadvantages of Electric Fuse:

The following are some of the advantages and disadvantages of electric fuses:

Advantages:

Some of the Advantages of fuse are as follows:

  • Low cost and low maintenance.
  • The device is fully automatic requiring less time compared to circuit breakers.
  • Since fuses are available in smaller sizes, they induce a currently restricted effect in unusual conditions.

Disadvantages:

Some of the disadvantages of fuse are as follows:

  • If the burn is emptied at the time of the fault, more time is needed to replace it.
  • The time-current feature will not always be synchronized with the security element.

Applications of Different Types of Fuses:

The application of different types of fuse is as follows:

  • Electrical cabling in the home.
  • Laptops.
  • Power transformers.
  • Electrical appliances, such as AC (air conditioners), TVs, vending machines, music systems, and many more.

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